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“微利”时代,您得用“制粒王”才能赚钱了!

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“微利”时代,您得用“制粒王”才能赚钱了!

【概要描述】你还在为你的颗粒机每天不断的打黄油么? 你的工人还在不断的消耗压辊轴承么? 你还在为颗粒机故障率高停机检修时间长而烦恼么? 要是有一台没烦恼的制粒机就好了?

“微利”时代,您得用“制粒王”才能赚钱了!

【概要描述】你还在为你的颗粒机每天不断的打黄油么?
你的工人还在不断的消耗压辊轴承么?
你还在为颗粒机故障率高停机检修时间长而烦恼么?
要是有一台没烦恼的制粒机就好了?

  • 分类:新闻资讯
  • 发布时间:2017-06-23 20:56
  • 访问量:
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No-bearing and no eccentric shaft in roller assembly, so it avoid bearing usage in high temperature pelletizing area and thereby avoiding  adding grease intermittently.

我们不是将总成整体密封做一体式封装总成(这个到期需要更换整个压辊总成,价格不菲),也不是只将轴承外置出来单独润滑(需要单独的冷却装置,成本能耗增加),我们是将它集成到了齿轮箱体中,利用齿轮油润滑。

The seal of roller assembly is not in one-piece (one-piece model needs to replace roller assembly timely and the cost will increase accordingly ), and bearing is not taken out to be lubricated (extra cooling device is needed and the cost will increase accordingly too ),what we do is to integrate it in gear box and  lubricated  by gear oil .

我们只用一套专业的冷却系统来解决整机温控问题,体积小,效率高,压辊壳表面温度保持在80℃内,环模温度90℃内,机箱油温35℃左右;而且我们用的是世界上最好的轴承品牌之一,2年多的现场生产表明,几乎无损耗;如果非要给它一个寿命期限,我们最高寿命能力可超过3年;

我们同时不需要添加黄油进行润滑,每月单机设备维护成本可降低10000元左右!

年省一台颗粒机不是梦想!

Only one professional cooling device can fix temperature-control problem and has advantage of small volume and high efficiency .The temperature in surface of roller shell keeps within 80℃ , and the temperature of ring die is within 90℃, oil in box is about 35℃.   And the bearing we use  is one of the most famous brand :Timken , and it shows no bearing loss after two years of producing experience .If limited using time , at least 3 years is no doubt . Meanwhile , no extra lubricated grease needed   , it save maintenance cost  about 10000 RMB each month .

If  improper operation  happens , for example , foreign matters like steel balls ,iron bars ,stones result in malfunction ,it only harm  ring die and roller ,but on any harm to driven  parts of machines , but at the same time we need pay attention to the pre-process of materials like sieving and iron-removal to avoid the unnecessary foreign matters entering with normal materials . 

Labor-cost saving ,  and one worker can finish all pelletizing process .



Withmultiply driving model (>3 class) and Inertia flywheel technology ,it realizes low power but large torque and connecting running rollerand stable ring die  which smooth pelletizing and increasing efficiency .

The improved structure of pelletizing chamber makes it much larger and with feeding vertically  , it works more smoothly even if processing easy-blocked materials like Palm silk, stringy bark of eucalyptus, big size of shavings and complicated composition of plastic, rubbish, and then fine grinding part is no needed before pelletizing .



Keeping stable ring die working methods is different with traditional hoop-embraced ,it is higher about 1 times in replacement .Removing more bolts and adjusting screw rod between roller and ring die which easy to adjust single one roller and has advantage of lock and reset in one key .New and old ring die and roller is replaced easily and no needed professional tools ,to reduce operating time and increase working efficiency .

Brand motor and bearing and high standard processing ensures 3 years Warranty(wearing part is not included and traditional pellet mill only has 1 year  Warranty)


The disadvantage of traditional  horizontal  420 and vertical 560:

① Oil consumption is about 2-4 bottles and even 10 bottles in one month ,price is 300 rmb/bottle 

② Roller bearing need to be replaced after working 30 days , even in 2 hours ,price is 70-90RMB each bearing , if better bearing , the price  is about 120-150RMB , more expensive .  there are  4 bearings in one pair of roller . so the total cost will be very higher . 

③ Operation by no-skilled workers would increase malfunction ratio and more maintenance cost .

K628解决①②两大问题,操作更简单,月产单机(木屑颗粒为例)可达1100吨以上(同等功率传统机600吨左右)。

K628主要易损件寿命及国内价格:

1、环模: 6排*双层设计,总12排孔;内径628mm;单个环模价格8000元一个,寿命1200吨-1500吨(800-1000小时,双面的);

2、压辊壳:20CrMnTi或40cr材质,500元一个,300吨-500吨(200-350小时);

K628 solves ①② problems hereinbefore ,and more easier operation , and capacity is 1100t/month (sawdust pellet for example) ,  but the traditional capacity is only 600ton at the same power consumption )

K628 main wearing parts ,using time and price 

1. Ring die :6 rows *2 layers ,totally 12 rows ,inner diameter is 628mm .Price is 8000 RMB/pc , life  time :1200t-1500t  (800-1000hrs ,two layers)








 

 

 

 

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